Business services are a set of business activities delivered to an outside party, such as a customer or a partner. Successful delivery of business services often depends on one or more IT services. For example, an IT business service that would support “order to cash”, as an example could be “supply chain service”. The supply chain service could be delivered by an application such as SAP, with the customer of that service being an employee in finance/accounting using the application to perform customer-facing services such as accounts receivable, or the collection of cash from an outside party. A business service is not simply the application that the end-user sees – it is the entire chain that supports the delivery of the service, including physical and virtualized servers, databases, middleware, storage, and networks. A failure in any of these can affect the service – and so it is crucial that IT organizations have an integrated, accurate, and up-to-date view of these components and of how they work together to provide the service.
The technologies for Social Networking, Mobile Applications, Analytics, Cloud (SMAC), and Artificial Intelligence (AI) are redefining the business and the services that businesses provide. Their widespread usage is changing the business landscape, increasing reliability and availability to levels that were unimaginable even a few years ago.
Availability versus Reliability
At first glance, it might seem that if a service has a high availability then it should also have high reliability. However, this is not necessarily the case. Availability and Reliability have different meanings, serve different purposes, and require different strategies to maintain desired standards of service levels. Reliability is the measure of how long a business service performs its intended function, whereas availability is the measure of the percentage of time a business service is operable. For example, a business service may be available 90% of the time, but reliable only 75% of the time from a performance standpoint. Service reliability can be seen as:
Probability of success
Quality over time
Availability to perform a
Merely having a service available isn’t sufficient. When a business service is available, it should actually serve the intended purpose under varying and unexpected conditions. One way to measure this performance is to evaluate the reliability of the service that is available to consume. The performance of a business service is now rated not by its availability, but by how consistently reliable it is. Take the example of mobile services – 4 bars of signal strength on your smartphone does not guarantee that the quality of the call you received or going to make. Organizations need to measure how well the service fulfills the necessary business performance needs.
Recognizing the importance of reliability,
Google initiated Site Reliability Engineering (SRE) practices with a mission to
protect, provide for, and progress the software and systems behind all of
Google’s public services — Google Search, Ads, Gmail, Android, YouTube, and App
Engine, to name just a few — with an ever-watchful eye on their availability,
latency, performance, and capacity.
Zero Incident FrameworkTM (ZIF)
GAVS Technologies developed an AIOps based
TechOps platform – Zero Incident FrameworkTM (ZIF) that enables
proactive detection and remediation of incidents. The ZIF Platform is,
available in two versions for our customers to evaluate
and experience the power of AI-driven Business Service Reliability:
Business Xpress: ZIF Business Xpress has been
engineered for enterprises to evaluate AIOps before adoption. 10 to 40 devices
can be connected to ZIFBusiness Xpress, to experiment with the value
ZIF Business: Targeted for enterprise-wide adoption.
Artificial Intelligence for IT
operations (AIOps) is adopted by organizations to deliver tangible
Business Outcomes. These business outcomes have a direct impact on companies’
revenue and customer satisfaction.
A survey from AIOps Exchange
2019, reports that 84% of Business Owners who attended the survey, confirmed
that they are actively evaluating AIOps to be adopted in their organizations.
So, is AIOps just automation?
Artificial Intelligence for IT operations implies the implementation of true Autonomous Artificial Intelligence in ITOps, which needs to be adopted as an organization-wide strategy. Organizations will have to assess their existing landscape, processes, and decide where to start. That is the only way to achieve the true implementation of AIOps.
Every organization trying to
evaluate AIOps as a strategy should read through this article to understand
their current maturity, and then move forward to reach the pinnacle of
Artificial Intelligence in IT Operations.
The primary Success Factor in adopting AIOps is derived from the Business Outcomes the organization is trying to achieve by implementing AIOps –that is the only way to calculate ROI.
There are 4 levels of Maturity in AIOps adoption. Based on our experience in developing an AIOps platform and implementing the platform across multiple industries, we have arrived at these 4 levels. Assessing an organization against each of these levels helps in achieving the goal of TRUE Artificial Intelligence in IT Operations.
Level 1: Knee-jerk
Events, logs are generated in silos and collected from various applications and devices in the infrastructure. These are used to generate alerts that are commissioned to command centres to escalate as per the SOPs (standard operating procedures) defined. The engineering teams work in silos, not aware of the business impact that these alerts could potentially create. Here, operations are very reactive which could cost the organization millions of dollars.
Level 2: Unified
Have integrated all events, logs, and alerts into one central locale. ITSM process has been unified. This helps in breaking silos and engineering teams are better prepared to tackle business impacts. SOPs have been adjusted since the process is unified, but this is still reactive incident management.
Level 3: Intelligent
Machine Learning algorithms (either supervised or unsupervised) have been implemented on the unified data to derive insights. There are baseline metrics that are calibrated and will be used as a reference for future events. With more data, the metrics get richer. IT operations team can correlate incidents/events with business impacts by leveraging AI & ML. If Mean Time To Resolve (MTTR) an incident has been reduced by automated identification of the root cause, then the organization has attained level 3 maturity in AIOps.
Level 4: Predictive & Autonomous
The pinnacle of AIOps is level 4. If incidents and performance degradation of applications can be predicted by leveraging Artificial Intelligence, it implies improved application availability. Autonomousremediation bots can be triggered spontaneously based on the predictive insights, to fix incidents that are prone to happen in the enterprise. Level 4 is a paradigm shift in IT operations – moving operations entirely from being reactive, to becoming proactive.
As IT operations teams move up each level, the essential goal to keep in mind is the long-term strategy that needs to be attained by adopting AIOps. Artificial Intelligence has matured over the past few decades, and it is up to AIOps platforms to embrace it effectively. While choosing an AIOps platform, measure the maturity of the platform’s artificial intelligent coefficient.
About the Author:
Anoop Aravindakshan (Principal Consultant Manager) at GAVS Technologies.
An evangelist of Zero Incident FrameworkTM, Anoop has been a part of the product engineering team for long and has recently forayed into product marketing. He has over 14 years of experience in Information Technology across various verticals, which include Banking, Healthcare, Aerospace, Manufacturing, CRM, Gaming, and Mobile.
Infrastructure today has grown beyond the physical confines of the traditional data center, has spread its wings to the cloud, and is increasingly distributed, virtual, and abstract. With the cloud gaining wide acceptance, most enterprises have their workloads spread across data centers, colocations, multi-cloud, and edge locations. On-premise infrastructure is also being replaced by Hyperconverged Infrastructure (HCI) where software-defined, virtualized compute, storage, and network are in one single system, greatly simplifying IT operations. Infrastructure is also becoming increasingly elastic, scales & shrinks on demand and doesn’t have to be provisioned upfront.
Let’s look at a few interesting technologies that are steering the modern IT landscape.
Containers and Serverless
Traditional application deployment on physical servers comes with the overhead of managing the infrastructure, middleware, development tools, and everything in between. Application developers would rather have this grunt work be handled by someone else, so they could focus on just their applications. This is where containers and serverless technologies come into picture. Both are cloud-based offerings and provide different levels of abstraction, in a way that hides layers beyond the front end, from the developer. They typically deploy smaller components of monolithic applications, microservices, and functions.
A Container is like an all-in-one-box, containing the app, and all its dependencies like libraries, executables & config files. The containerized application is highly portable, will run anywhere the container runtime is installed, and behave the same regardless of the OS or hardware it is deployed on. Containers give developers great flexibility and control since they cater to specific application requirements like the OS, S/W versions. The flip side is that there is still a need for manual maintenance of the runtime environment, like security patches, software updates, etc. Secondly, the flexibility it affords translates into high operational costs, since it lacks agility in scaling.
Serverless technologies provide much greater abstraction of the OS and infrastructure. ‘Serverless’ though, does not imply that there are no servers, it just means application developers do not have to worry about the underlying OS, the server environment, or the infra that their applications will be deployed on. Serverless is event-driven and is based on the premise that the application is split into functions that get executed based on events. The developer only needs to deploy function code and define the event(s) that will trigger them! The rest of the magic is done by the cloud service provider (with the help of third parties).
The biggest advantage of serverless is that consumers are billed only for the running time of the function instances or the number of times the function gets executed, depending on the provider. Since it has zero administrative overhead, it guarantees rapid iterative deployment and faster time to market. Since the architecture is intrinsically auto-scaling, it is a perfect fit for applications with undefinable usage patterns. The other side of the coin is that developers need to deal with a black box back-end environment, so, holistic testing, debugging of the application becomes a challenge. Vendor lock-in is a real problem since the consumer is restricted by the technology stack supported by the vendor. Since serverless best practices dictate light, isolated functions with limited scope, building complex applications can get difficult. Function as a Service (FaaS) is a subset of serverless computing.
Internet of Things (IoT)
IoT is about connecting everyday things – beyond just computing devices or smartphones – to the internet. It is possible to convert practically anything into an IoT device, with a computer chip installation & internet access, and have it communicate independently with the internet – without any human intervention. But why would we want everyday things like for instance a watch or a light bulb, to become IoT devices? It’s in a bid to bridge the chasm between the physical and digital worlds and make the environment around us more intelligent, communicative, and responsive to our needs.
IoT’s use cases are just about everywhere; in personal devices, self-driving cars, smart homes, smart workspaces, smart cities, and industries across all verticals. For instance, live data from sensors in products while in use, gives good visibility into their operations on the ground, helps remediate issues proactively & aids improvements in design/manufacturing processes.
The Industrial Internet of Things (IIoT) is the use of IoT data in business, in tandem with Big Data, AI, Analytics, Cloud, and High-speed networks, with the primary goal of finding efficient business models to improve productivity & optimize expenditure. The need for real-time response to sensor data and advanced analytics to power insights has increased the demand for 5G networks for speed, cloud technologies for storage and computing, edge computing to reduce latency, and hyper-scale data centers for rapid scaling.
With IoT devices extending an organization’s infrastructure landscape, and the likelihood that IT staff may not even be aware of all the IoT devices in it is a security nightmare that could open corporate networks & sensitive data for attacks. Global standards and regulations for IoT device security are in the works. Until then, it is up to the enterprise security team to safeguard against IoT-related vulnerabilities.
The ability of infrastructure to rapidly scale out on a massive level is called hyperscaling.
Unprecedented needs for high-power computing and on-demand massive scalability has given rise to a new breed of hyperscale computing architectures, where traditional elements are replaced by hyper-converged, software-defined infrastructure with a high degree of virtualization. These hyperscale environments are characterized by high-density server racks, with software designed and specifically built for scale-out environments. Since high-density implies heavy power consumption, heating problems need to be handled by specialized cooling solutions like liquid cooling. Hyperscale data centre operators usually look for renewable energy options to save on power & cooling.
Today, there are several
hundred hyperscale data centers in the world,
with the dominant players being Microsoft, Google, Apple, Amazon &
Edge computing as the name indicates means moving data processing away from distant servers or the cloud, closer to the source of data. This is to reduce latency and network bandwidth used for back & forth communication between the data source and the server. Edge, also called the network edge refers to where the data source connects to the internet. The explosive growth of IoT and applications like self-driving cars, virtual reality, smart cities for instance, that require real-time computing and analytics are paving the way for edge computing. Most cloud providers now provide geographically distributed edge servers. As with IoT devices, data at the edge can be a ticking security time bomb necessitating appropriate security mechanisms.
The evolution of IT technologies continuously raises the bar for the IT team. IT personnel have been forced to move beyond legacy practices and mindsets & constantly up-skill themselves to be able to ride the wave. For customers pampered by sophisticated technologies, round the clock availability of systems and immersive experiences have become baseline expectations. With more & more digitalization, there is increasing reliance on IT infrastructure and hence lesser tolerance for outages. The responsibilities of maintaining a high-performing IT infrastructure with near-zero downtime fall on the shoulders of the IT operations team.
This has underscored the importance of AI in IT operations since IT needs have now surpassed human capabilities. Gavs’ AI-powered Platform for IT operations, ZIF, caters to the entire ITOps spectrum, right from automated discovery of the landscape, monitoring, to predictive and prescriptive analytics that proactively drive the organization towards zero incidents. For more details, please visit https://zif.ai
About the Author:
Priya is part of the Marketing team at GAVS. She is passionate about Technology, Indian Classical Arts, Travel, and Yoga. She aspires to become a Yoga Instructor someday!
Monitoring applications and infrastructure is a critical part of IT Operations. Among other things, monitoring provides alerts on failures, alerts on deteriorations that could potentially lead to failures, and performance data that can be analysed to gain insights. AI-led IT Ops Platforms like ZIF use such data from their monitoring component to deliver pattern recognition-based predictions and proactive remediation, leading to improved availability, system performance and hence better user experience.
The shift away from monolith applications towards microservices has posed a formidable challenge for monitoring tools. Let’s first take a quick look at what microservices are, to understand better the complications in monitoring them.
Monoliths vs Microservices
A single application(monolith) is split into a number of modular services called microservices, each of which typically caters to one capability of the application. These microservices are loosely coupled, can communicate with each other and can be deployed independently.
Quite likely the trigger for this architecture was the need for agility. Since microservices are stand-alone modules, they can follow their own build/deploy cycles enabling rapid scaling and deployments. They usually have a small codebase which aids easy maintainability and quick recovery from issues. The modularity of these microservices gives complete autonomy over the design, implementation and technology stack used to build them.
Microservices run inside containers that provide their execution environment. Although microservices could also be run in virtual machines(VMs), containers are preferred since they are comparatively lightweight as they share the host’s operating system, unlike VMs. Docker and CoreOS Rkt are a couple of commonly used container solutions while Kubernetes, Docker Swarm, and Apache Mesos are popular container orchestration platforms. The image below depicts microservices for hiring, performance appraisal, rewards & recognition, payroll, analytics and the like linked together to deliver the HR function.
Challenges in Monitoring Microservices and Containers
Since all good things come at a cost, you are probably wondering what it is here… well, the flip side to this evolutionary architecture is increased complexity! These are some contributing factors:
Exponential increase in the number of objects: With each application replaced by multiple microservices, 360-degree visibility and observability into all the services, their interdependencies, their containers/VMs, communication channels, workflows and the like can become very elusive. When one service goes down, the environment gets flooded with notifications not just from the service that is down, but from all services dependent on it as well. Sifting through this cascade of alerts, eliminating noise and zeroing in on the crux of the problem becomes a nightmare.
Shared Responsibility: Since processes are fragmented and the responsibility for their execution, like for instance a customer ordering a product online, is shared amongst the services, basic assumptions of traditional monitoring methods are challenged. The lack of a simple linear path, the need to collate data from different services for each process, inability to map a client request to a single transaction because of the number of services involved make performance tracking that much more difficult.
Design Differences: Due to the design/implementation autonomy that microservices enjoy, they could come with huge design differences, and implemented using different technology stacks. They might be using open source or third-party software that makes it difficult to instrument their code, which in turn affects their monitoring.
Elasticity and Transience: Elastic landscapes where infrastructure scales or collapses based on demand, instances appear & disappear dynamically, have changed the game for monitoring tools. They need to be updated to handle elastic environments, be container-aware and stay in-step with the provisioning layer. A couple of interesting aspects to handle are: recognizing the difference between an instance that is down versus an instance that is no longer available; data of instances that are no longer alive continue to have value for analysis of operational efficiency or past performance.
Mobility: This is another dimension of dynamic infra where objects don’t necessarily stay in the same place, they might be moved between data centers or clouds for better load balancing, maintenance needs or outages. The monitoring layer needs to arm itself with new strategies to handle moving targets.
Resource Abstraction: Microservices deployed in containers do not have a direct relationship with their host or the underlying operating system. This abstraction is what helps seamless migration between hosts but comes at the expense of complicating monitoring.
Communication over the network: The many moving parts of distributed applications rely completely on network communication. Consequently, the increase in network traffic puts a heavy strain on network resources necessitating intensive network monitoring and a focused effort to maintain network health.
What needs to be measured
This is a high-level laundry list of what needs to be done/measured while monitoring microservices and their containers.
Auto-discovery of containers and microservices:
As we’ve seen, monitoring microservices in a containerized world is a whole new ball game. In the highly distributed, dynamic infra environment where ephemeral containers scale, shrink and move between nodes on demand, traditional monitoring methods using agents to get information will not work. The monitoring system needs to automatically discover and track the creation/destruction of containers and explore services running in them.
Availability and performance of individual services
Host and infrastructure metrics
APIs and API transactions
Ensure API transactions are available and stable
Isolate problematic transactions and endpoints
Dependency mapping and correlation
Features relating to traditional APM
Detailed information relating to each container
Health of clusters, master and slave nodes
Number of clusters
Nodes per cluster
Containers per cluster
Performance of core Docker engine
Performance of container instances
Things to consider while adapting to the new IT landscape
Granularity and Aggregation: With the increase in the number of objects in the system, it is important to first understand the performance target of what’s being measured – for instance, if a service targets 99% uptime(yearly), polling it every minute would be an overkill. Based on this, data granularity needs to be set prudently for each aspect measured, and can be aggregated where appropriate. This is to prevent data inundation that could overwhelm the monitoring module and drive up costs associated with data collection, storage, and management.
Monitor Containers: The USP of containers is the abstraction they provide to microservices, encapsulating and shielding them from the details of the host or operating system. While this makes microservices portable, it makes them hard to reach for monitoring. Two recommended solutions for this are to instrument the microservice code to generate stats and/or traces for all actions (can be used for distributed tracing) and secondly to get all container activity information through host operating system instrumentation.
Track Services through the Container Orchestration Platform: While we could obtain container-level data from the host kernel, it wouldn’t give us holistic information about the service since there could be several containers that constitute a service. Container-native monitoring solutions could use metadata from the container orchestration platform by drilling into appropriate layers of the platform to obtain service-level metrics.
Adapt to dynamic IT landscapes: As mentioned earlier, today’s IT landscape is dynamically provisioned, elastic and characterized by mobile and transient objects. Monitoring systems themselves need to be elastic and deployable across multiple locations to cater to distributed systems and leverage native monitoring solutions for private clouds.
API Monitoring: Monitoring APIs can provide a wealth of information in the black box world of containers. Tracking API calls from the different entities – microservices, container solution, container orchestration platform, provisioning system, host kernel can help extract meaningful information and make sense of the fickle environment.
Watch this space for more on Monitoring and other IT Ops topics. You can find our blog on Monitoring for Success here, which gives an overview of the Monitorcomponent of GAVS’ AIOps Platform, Zero Incident FrameworkTM (ZIF). You can Request a Demo or Watch how ZIF workshere.
About the Author:
Bio – Siva is a long timer at Gavs and has been with the company for close to 15 years. He started his career as a developer and is now an architect with a strong technology background in Java, Big Data, DevOps, Cloud Computing, Containers and Micro Services. He has successfully designed & created a stable Monitoring Platform for ZIF, and designed & driven cloud assessment and migration, enterprise BRMS and IoT based solutions for many of our customers. He is currently focused on building ZIF 4.0, a new gen business-oriented TechOps platform.
Bio – Priya is part of the Marketing team at GAVS. She is passionate about Technology, Indian Classical Arts, Travel and Yoga. She aspires to become a Yoga Instructor some day!
One of the most important and critical roles of an IT professional is to handle incoming alerts efficiently and effectively. This will ensure a threat-free environment and reduce the chances of system outages. Now, not all incoming alerts are critical; an alert can pop up on a window screen for a user to act on, blocking the underlying webpage. One can configure the setting to automatic alert resolution where an alert will be closed automatically after a number of days.
Can automation manage system alerts?
Gradually, many companies are incorporating automation in the field of managing system alerts. The age-old technology of monitoring system for both, internal and external alerts is not effective in streamlining the actual process of managing these incoming alerts. Here, IT process automation (ITPA) can take incident management to a whole new level. Automation in collaboration with monitoring tools can identify, analyze and finally prioritize incoming alerts while sending notification to fix the issue. Such notifications can be customized depending on the selected mode of preference. Also, it is worth mentioning here that automated workflows can be created to open, update and close tickets in the service desk, minimizing human intervention while electronically resolving issues.
Integration of a monitoring system with automation
Automation of system alerts happen with the following workflow. It highly improved the incident management system, reducing human intervention and refining the quality of monitoring.
The monitoring system detects an incident within the IT infrastructure and triggers an alert.
The alert is addressed by automation software and a trouble ticket is generated thereafter in service desk.
Then the affected lot is notified via preferred method of communication.
Network admin is then notified by ITPA to address the issue and recover.
The service ticket is accordingly updated through implementation of automation.
Benefits of automation to manage system alerts
Relying on a process that is manually performed especially, while dealing with critical information in a workflow can be difficult. In such a scenario, automation of monitoring critical data in business systems like accounting, CRM, ERP or warehousing can improve on consistency. It can also recognize significant or critical data changes immediately triggering notification for the same. With this 360-degree visibility of critical information, decision making can happen a lot faster which in the long run can forestall serious crisis. It also improves the overall performance of the company and customer service and reduces financial risk due to anomalies and security threats. Hence, it can be aptly mentioned that automation of system alerts can effectively reduce response and resolution time. It can also lessen system downtime and improve MTTR.
BPA platform’s role to manage system alerts
The business process automation (BPA) platform enables multi-recipient capabilities so that notification can be sent to employees across different verticals. This will increase their visibility on real-time information that is relevant to their organizational role. This platform also provides escalation capabilities where notification will be sent to higher management if an alert is not addressed on time.
For large-scale organizations, the number of alerts spotted by detection tools are growing in number with time. This inspired IT enterprises to automate security control configurations and implement responsive security analysis tasks. Through automation of security control and processes, a new firewall rule can be automatically created or deleted based on alerts. Once a threat is detected, automated response is created. We can conclude that automation can manage system alerts efficiently and effectively. And a pre-built workflow often helps to jump-start an automation process of addressing a system alert.
Artificial Intelligence in IT operations (AIOps) is rapidly pacing up with digital transformation. Over the years, there has been a paradigm shift of enterprise application and IT infrastructure. With a mindset to enhance flexibility and agility of business processes, organizations are readily adopting cloud platforms to provision their on-premise software. Implementation of technologies like AIOps and hybrid environment has facilitated organizations to gauge the operational challenges and reduced their operational costs considerably. It helps enterprises in:
Infact, if we look at Gartner’s prediction, by 2022, 40% of medium and large-scale enterprises will adopt artificial intelligence (AI) to increase IT productivity.
AIOps Market forecast
According to Infoholic Research, the AIOps market is expected to reach approximately $14 billion by 2024, growing at a CAGR of 33.08% between 2018–2024. The companies that will provide AIOps solutions to enhance IT operations management in 2019 include BMC Software, IBM, GAVS Technologies, Splunk, Fix Stream, Loom System and Micro Focus. By end of 2019, US alone is expected to contribute over 30% of growth in AIOps and it will also help the global IT industry reach over $5,000 billion by the end of this year. Research conducted by Infoholic also confirmed that AIOps has been implemented by 60% of the organizations to reduce noise alerts and identify real-time root cause analysis.
Changes initiated by enterprises to adopt AIOps
2019 will be the year to reveal the true value of AIOps through its applications. By now, organizations have realized that context and efficient integrations with existing systems are essential to successfully implement AIOps.
1. Data storage
Since AIOps need to operate on a large amount of data, it is essential that enterprises absorb data from reliable and disparate sources which, then, can be contextualized for use in AI and ML applications. For this process to work seamlessly, data must be stored in modern data lakes so that it can be free from traditional silos.
2. Technology partnership
Maintaining data accuracy is a constant struggle and in order to overcome such complexity, in 2019, there will be technology partnership between companies to deal with customer demands for better application program interface (APIs).
3. Automation of menial tasks
Organizations are trying to automate menial tasks to increase agility by freeing up resources. Through automation, organizations can explore a wide range of opportunities in AIOps that will increase their efficiency.
4. Streamling of people, process and tools
Although multi-cloud solutions provide flexibility and cost-efficiency, however, without proper tools to monitor, it can be challenging to manage them. Hence, enterprises are trying to streamline their people, process and tools to create a single, siloed-free overview to benefit from AIOps.
5. Use of real-time data
Enterprises are trying to ingest and use real-time data for event correlation and immediate anomaly detection since, with the current industrial pace, old data is useless to the market.
6. Usage of self-discovery tools
Organizations are trying to induce self-discovery tools in order to overcome the challenge of lack of data scientists in the market or IT personnel with coding skills to monitor the process. The self-discovery tools can operate without human intervention.
Between 2018 to 2024, the global AIOps market value of real time analytics and application performance management is expected to grow at a rapid pace. Also, it is observed that currently only 5% of large IT firms have adopted AIOps platforms due to lack of knowledge and assumption about the cost-effectiveness. However, this percentage is expected to reach 40% by 2022. Companies like CA Technologies, GAVS Technologies, Loom Systems and ScienceLogic has designed tools to simplify AIOps deployment and it is anticipated that over the next three years, there will be sizable progress in the AIOps market.
Industry 4.0 is a name given to the current trend of
automation and data exchange in manufacturing technologies. It includes
cyber-physical systems, the Internet of things, cloud computing and cognitive
computing.Industry 4.0 is commonly referred to as the fourthindustrial revolution.
Industry 4.0 is the
paving the path for digitization of the manufacturing sector, where artificial intelligence (AI) and machine-learning based systems are not only changing the ways we interact with information and computers but also revolutionizing it.
for most companies to shift towards Industry 4.0 and automate manufacturing
human / manual errors
human efforts on non-repetitive tasks to improve efficiency
now being driven by effective data management and AI that will decide its
future. The more data sets computers are fed, the more they can observe trends,
learn and make decisions that benefit the manufacturing organization. This
automation will help to predict failures more accurately, predict workloads,
detect and anticipate problems to achieve Zero Incidence.
AIOps based TechOps platform – Zero Incident Framework TM (ZIF) can
successfully integrate AI and machine learning into the workflow allowing
manufacturers to build robust technology foundations.
To maximize the
many opportunities presented by Industry 4.0, manufacturers need to build a
system with the entire production process in mind as it requires collaboration across the entire supply chain cycle.
Top ways in which
ZIF’s expertise in AI and ML are revolutionizing manufacturing sector:
Asset management, supply chain management and inventory management are the dominant areas of artificial intelligence, machine learning and IoT adoption in manufacturing today. Combining these emerging technologies, they can improve asset tracking accuracy, supply chain visibility, and inventory optimization.
Improve predictive maintenance through better adoption of ML techniques like analytics, Machine Intelligence driven processes and quality optimization.
Reduce supply chain forecasting errors and reduce lost sales to increase better product availability.
Real time monitoring of the operational loads on the production floor helps in providing insights into the production schedule performances.
Achieve significant reduction in test and calibration time via accurate prediction of calibration and test results using machine learning.
Combining ML and Overall Equipment Effectiveness (OEE), manufacturers can improve yield rates, preventative maintenance accuracy and workloads by the assets. OEE is a universally used metric in manufacturing as it combines availability, performance, and quality, defining production effectiveness.
Improving the accuracy of detecting costs of performance degradation across multiple manufacturing scenarios that reduces costs by 50% or more.
Direct benefits of Machine Learning and AI for Manufacturing
The introduction of AI and Machine Learning to industry 4.0 represents a big change for manufacturing companies that can open new business opportunities and result in advantages like efficiency improvements among others.
Cost reduction through Predictive Maintenance that leads to less maintenance activity, which means lower labor costs, reduced inventory and materials wastage.
Predicting Remaining Useful Life (RUL): Keeping tabs on the behavior of machines and equipment leads to creating conditions that improve performance while maintaining machine health. By predicting RUL, it reduces the scenarios which causes unplanned downtime.
Improved supply chain management through efficient inventory management and a well monitored and synchronized production flow.
Autonomous equipment and vehicles: Use of autonomous cranes and trucks to streamline operations as they accept containers from transport vehicles, ships, trucks etc.
Better Quality Control with actionable insights to constantly raise product quality.
Improved human-machine collaboration while improving employee safety conditions and
boosting overall efficiency.
Consumer-focused manufacturing: Being able to respond quickly to changes in the market demand.